Specification
No. | Parameter | Unit | Specification |
1 | Density(20±2℃) | g/cm3 | ≥2.0 |
2 | water absorption(20±2℃,24h) | % | ≤0.05 |
3 | Barcol hardness(side) | HBa | 65~75 |
4 | Tensile strength | Mpa | ≥1100 |
5 | Bending strength | Mpa | ≥900 |
6 | Dye penetration | min | ≥15 |
7 | (1NaC1 100h,12KV,1min
Water diffusion(1NaC1 boiling 100h,12KV,1min) |
µA | <100 |
8 | ≤50(UHV) | ||
9 | Interlaminar shear strength | Mpa | ≥50 |
10 | Volume resistivity(140℃,96h) | Ω•M | ≥1010 |
11 | DC breakdown withstand voltage(10mm) | KV | ≥50 |
12 | Lightning impulse withstand voltage(+100KV,10mm) | 次 | ≥5 |
13 | Thermal bending strength | Mpa/150℃ | 280-350 |
14 | Stress corrosion(1mo1/1HN3,67%) | h | ≥100 |
15 | Torsional strength | Mpa | ≥800 |
16 | (150±5℃,4H)
Thermal induction |
/ | No spill on the end face, no cracks, no temperature change |
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What is the Insulator Rod?
Composite insulation rod, also called pultrusion electrical insulation rod. It plays the dual function of mechanical connection and internal insulation in the composite insulator structure. Composite insulators are Divided into suspension and post according to their application. These two structures have different requirements for the mechanical state of the composite insulators. Suspension is mainly concerned with tensile strength and post is mainly concerned with bending strength and torsional strength. According to the rich experience accumulated over 20 years, Taporel believes: how to choose a suitable composite rod can refer to the following factors: Determining the length of the rod and using the E-glass rod or ECR glass rod by the voltage requirements and operating environment of the insulator. The mechanical requirements of the insulator are used to determine the diameter of the rod and the requirements for the vulcanization temperature during the manufacture of the insulator are used to determine the temperature class of the rod to be selected. We will communicate with customers and give the best choice of technical solutions in the fields of glass fiber materials, rubber compounding, and process design. Provide customers with the most reasonable price-performance products.
Characters of Taporel rods
1. One of the largest and most powerful manufacturers of electrical insulation core rods in China, with 120 production lines.
2. The only manufacturer in China that does not use a release agent in the manufacturing process of electrical insulation core rods, patent number: ZL200610041850.1.
3. The only manufacturer of electrical insulation core rods in China that has passed the type test of the Dutch KEMA laboratory.
4. Taporel Electrical’s acid-resistant (ECR) core rods have passed the 7200-hour stress corrosion resistance test of the Wuhan High Voltage Research Institute of the State Grid Corporation of China.
5. Taporel Electrical’s electrical insulation core rods have been used in the world’s highest voltage level 1000kV AC lines.
6. Taporel Electrical’s electrical insulation core rods have been used in the world’s highest voltage level ±1100kV DC lines.
Standards
We refer to the following criteria, but some indicators are higher than the following standards:
National standard: GB/T19519
Power industry-standard: DL/T1580 DL/T810 DL/T864
International Electrotechnical Commission Standard: IEC61109 IEC61952
American Standard: ANSI C29.13
Why choose the composite insulator core rod without mold release agent?
No mold release agent vacuum pressure injection epoxy glass fiber pultrusion rod is based on synthetic resin, glass fiber (alkali-free glass fiber yarn) is the reinforcing material, its production is the glass fiber yarn impregnated with an epoxy resin matrix, through the continuous pultrusion (or extraction) process made into a certain diameter of composite insulator rod. This product has the following advantages: lightweight, stable mechanical properties, excellent insulation performance, covering 10kV-1000kV voltage range. The tensile properties of the product are particularly outstanding, and its tensile strength reaches 1360Mpa or more.
Main model
Φ4 Φ4.15 Φ5 Φ6 Φ8 Φ9 Φ9.5 Φ10 Φ12 Φ13 Φ14 Φ15.875 Φ16 Φ16.5 Φ17 Φ17.48 Φ18 Φ19 Φ20 Φ21Φ22 Φ23.8 Φ24 Φ25 Φ26 Φ28 Φ29 Φ30 Φ30.75 Φ32 Φ34 Φ35 Φ36 Φ38 Φ38.1 Φ40 Φ42 Φ44.32 Φ45 Φ46 Φ48 Φ50 Φ50.8 Φ53 Φ55 Φ60 Φ63.5 Φ68 Φ70 Φ76.2 Φ80 Φ88 Φ90 Φ92 Φ100 Φ110 Φ120 Φ130 Φ150 Φ174 Φ180 Φ220 Φ280
Remark: length upon customer’s request, our factory production length is 12.5M.
For diameter, we also can according to the customer’s order quantities build new mould.