What is FRP Hexagonal Rod?
A structural component from fiber-reinforced plastic (FRP) a composite material that comprises a polymer matrix, reinforced by strong fibers such as glass, carbon, or aramid is an FRP hexagonal rod. Due to the structural stability and grip it offers compared to round rods, the hexagonal shape of this rod is highly suitable for mechanical or structural systems that require strength and durability as well as precise fitting. Lightweight, yet with excellent structural properties such as high tensile strength, good impact resistance, and high dimensional stability. Non-corrosive, non-conducting, and resistant to a wide range of environmental factors including UV radiation, moisture, chemicals, and temperature variations. But because of these qualities, they are the perfect materials for outdoor or harsh environments where traditional materials like metal will fail. These rods are commonly used in industries that include but are not limited to, construction, power transmission, automotive, and aerospace for structural reinforcements, insulating support, and custom mechanical components.
Main Specifications
No. | Item | Units | Indicators |
1 | Density | g/cm³ | ≥2.1 |
2 | Water absorption | % | ≤0.05 |
3 | Tensile strength | Mpa | ≥1500 |
4 | Siphon test | Min | ≥15 |
5 | Water diffusion test | MA | ≤0.5 |
6 | Stress corrosion resistance | h | ≥96 |
7 | Bending strength | Mpa | ≥230 |
8 | Volume resistivity | Ω·m | ≥10^10 |
9 | Fiber content | % | ≥80 |
10 | Power frequency voltage | Kv | ≥50 |
11 | Full wave impulse voltage | Kv | ≥100 |
12 | Flame retardant | – | V0 |
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Features
- Enhanced Mechanical Strength:
It is fiber fiber-reinforced structure so it possesses exceptional tensile and compressive strength so it can withstand heavy load and mechanical stress and it doesn’t get deformed.
- Hexagonal Geometry:
The hexagonal shape provides better grip and alignment with the ability to provide superior stability under structural applications than cylindrical rods.
- Corrosion Resistance:
Chemical, moisture, and salt corrosion are the external conditions for which FRP material is inherently resistant, making it the material of choice where these conditions exist.
- Electrical Insulation:
Due to its non-conductive nature, it is a popular choice throughout all electrical and power systems in the context of safety and insulation are vital.
- Lightweight and High Rigidity:
Being lightweight it also provides sufficient rigidity to ensure easy handling and installation while also reducing overall system mass.
- Thermal Stability:
It can cope with pretty large temperature variations, which makes it a very reliable performance in extreme environments.
- Customizability:
FRP hexagonal rods are made in different sizes, lengths, and finishes that can be used according to industrial or structural needs.
- Low Maintenance:
The material is highly durable and its resistance to wear dramatically lowers the need for regular maintenance and replacement, thus giving a great long-term cost-effective performance.
Application
- Power Transmission and Distribution:
Electrical systems such as on-load tap changers (OLTC) in transformers widely use them as an insulating component. Excellent electrical insulation, high mechanical strength, and high heat resistance characteristics turn them into the perfect means to ensure reliable and safe switching mechanism operation under load conditions.
- Construction and Civil Engineering:
These rods are used in construction as reinforcement elements in concrete structures, lightweight frameworks, or composite beams since their corrosion resistance and durability in moisture or chemical environments.
- Telecommunication Infrastructure:
In antennas or other telecommunication installations where strong and lightweight materials give enough stability without too much weight, they are used as support structures.
- Aerospace and Automotive Industries:
In aerospace and automotive applications, structural components that have a high strength-to-weight ratio improve the efficiency and performance of load-bearing parts.
- Marine and Offshore Industries:
Corrosion resistance and ability to work in harsh environments make them the choice materials in shipbuilding, offshore platforms, and marine equipment.
- Industrial Machinery:
FRP hexagonal rods forming as precision alignment tools, structural support, or insulating components are utilized within machinery and are durable in demanding operational conditions.
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